Wagonmaster2, I discovered my cap corner separation about the same time I had a front marker light lens leak. At least I think it was the marker light leaking. I did the marker light "fix" that, I think, slranger provided and had no more leak. Except I really never got to test it until after the cap was fixed. So I never really knew what was leaking. My guess was the marker light as when I inspected the cabinet above the drivers seat, which is where you would try to access the metal piece that the side cap was attached to, it was not damp.
Wish I could be more helpful, but really cannot guess how much opening will be too much. A heavy rain from the rear direction might leak before taking on rain from the front. But that's all speculation. Also, from my boating days, caulking a flexible joint will not afford leak protection for long.
Maybe you can find a good body shop that has some RV experience. SteveG
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SteveG
'10 Phaeton 36 QSH-
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