Quote:
Originally Posted by LK23
If you previously had a plastic drain plug in your hot water heater, you may want to re-think your recent change. If your hot water heater is aluminum, a brass drain plug will cause a metallic reaction between two dissimilar metals effectively freezing the brass plug in place. Thus the reason for the plastic drain plug. Personally, I hate the plastic plugs. I have had several problems with broken or leaking plastic plugs.
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Check your original fitting, it is probably not aluminum. Maybe I should clarify: I did not remove the original fitting, only added to it. The original plastic plug was already going into a brass fitting so that means my solution is brass to brass, likewise for the pressure relief valve.
Never underestimate the ability of manufacturing to go cheap and then explain the result as a benefit. Looking at other things in our motor homes we can see lots of corner cutting yet the manufacturer can explain all of them as benefits.
I have yet to see an aluminum pressure relief valve. The same applies to the drain fitting. Most new residential water heaters are aluminum yet the fittings are brass. If the reason for the plastic drain plug was corrosion resistance, then surely they wouldn't use a brass pressure relief valve or brass drain fitting.
While the contact between brass and aluminum can cause some reaction, we're talking about a water heater where the amount of aluminum to brass is quite small so no worries. If we were talking about close tolerance specifications like aircraft or something like that, ok, but even then the solutions are simple and the problem easily overcome by folks like us.
My solution only adds brass extensions where brass already exists. Make thousands of water heaters and then calculate the cost of a plastic drain plug vs brass. It adds up real fast.
Ever see a plastic drain plug in a residential water heater? Only on the cheap ones.